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Feldkost – Sustainable Innovation from Byproducts

The food industry is under increasing pressure: high resource consumption, rising raw material prices, and growing sustainability awareness demand new production methods. Byproducts from manufacturing are often discarded unused – resulting in the loss of valuable materials and untapped innovation potential.

Extruder for plant-based food production – resource-efficient processing of by-streams by Kofatec GmbH

Collaboration

A new process for plant-based food production

Together with Feldkost Food AG and Protaneo SA, we have co-developed new processes in the field of food extrusion. The aim was to develop a manufacturing process that reliably and efficiently produces vegetable mince with approximately 30% byproducts – press cake from oil extraction.

Existing extruders were adapted and expanded with additional systems to enable the processing of these byproducts. In collaboration with food technologists, a resource-efficient process was developed, resulting in a market-ready product that is now successfully established in the market.

Sustainability meets process innovation

This process enables the economical utilization of production byproducts and actively contributes to reducing food waste — without compromising quality or process stability. This allows for:

Sustainable production

Efficient utilization of food waste.

High product quality

Plant-based mince with ideal texture and taste

Optimized systems

Adapted extrusion technology for new raw-material mixtures

Market-ready solution

Successful scale-up and industrial implementation.

Our success stories

From water and wastewater technology to food processes, environmental technologies, and industrial applications – we have realized projects that convince international partners.

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SewerBall – Intelligent analysis in wastewater networks

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Cheese cutter – efficiency meets craftsmanship

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Poseidon water dosing system – Precise dosing for perfect quality

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Talk to us about your design task

Our design solutions are created in close collaboration with our partners – efficient, transparent, and practice-oriented.

From laboratory to market-ready solution

Insights into the development process of Feldkost – where food technology and sustainability converge.

Feldkost demonstrates how new value creation can emerge from by-products: the project combines sustainability, quality, and economic viability — a step towards future-proof food production.

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